Slab Construction Pottery

Step by step guide for slab-on-grade home construction © Yanni Milon, Ecohome

The following is a technical guide for slab-on-grade home construction. The design and dimensions of any slab will be determined by the size and design of the building that will sit on top of it, as well as the soil conditions where the slab will be poured. Always consult an engineer before beginning construction.

Slab-on-grade STEP BY STEP

EXCAVATION:

• Hire an engineer to establish how to seat the footing. Soil tests will often be ordered to determine how to proceed.
• On clay or unknown soils, engineers will sometimes insist on the construction of a compacted rubble trench. In this case, a trench is dug around the perimeter of the future house where there will be footings. Depths, widths and backfill specifications will be provided by engineers.

Notes:

1) When beginning with a rubble trench (as per instructions from an engineer), pit run gravel can be a more affordable option than crushed stone.

2) Ask your contractor to protect topsoil for future use. Excavated topsoil should be placed in a designated spot and protected from washing away with a waterproof covering such as a tarp.

Drainage under footing

DRAINAGE:

• At the bottom of the trench, install rigid French drain piping (weeping tile) that can drain to a lower level. If that is not possible it should be connected to a sump pump.
• Cover the French drain with a layer of crushed stone, then cover it with a geotextile to prevent the accumulation of sediment.

1) Some experienced builders prefer rigid plastic French drains over flexible grooved drains to increase durability.

2) Including an accessible cleanout T-junction is a nice added feature as they allow for easy maintenance in the case of sediment buildup.

3) When dealing with an iron bacteria problem, a rubble trench footing can potentially be a more lasting solution than conventional French drains. This involves the inclusion of a compacted layer of stone beneath footings.

• If dealing with high iron bacteria content, it is a good idea to build an access pit at the surface for cleaning purposes.
• Spread crushed gravel around the French drain and install a geotextile over it. The barrier will prevent sediments from entering the drain while the gravel provides sufficient drainage.

compactding soil under footing

BACKFILLING

• Cover the trench with a layer of permeable backfill material.
• Gradually fill and compact the rest of the trench as well as the undisturbed ground in the centre before spreading crushed gravel over it. Vibratory plate compactors work best and are available at most construction rental outlets.
• Dig several small trenches for the insertion of perforated pipes that will be used for radon evacuation purposes (see "Radon gas evacuation" below). The pipes should then be covered with a small amount of crushed stone.

BUILDING FORMWORK:

• Defining the boundaries of the concrete slab can be done easily with wooden stakes driven into the ground and a string line laced at a right angles.
• Snap a levelled chalk line on the interior of the formwork to indicate the height of the concrete to be poured
• The top of the formwork can be used as a gage to delimit the height of the concrete to be poured.

RADON GAS EVACUATION

Radon is a naturally-occurring radioactive gas that is produced when uranium that is present in the earth's crust starts to disintegrate. The gas infiltrates houses through cracks in the slab. Radon exposure is linked to roughly 16% of lung cancer deaths in Canada, and is the second leading cause of lung cancer after smoking.

Health Canada advises taking measures to reduce radon levels when radon concentrations exceed 200 Bq/m3. Being exposed to high concentrations of radon for long periods of time can put you at risk for lung cancer.

INSTALLATION OF MECHANICAL SYSTEMS

• Inside the perimeter of the slab, dig small trenches in the crushed gravel.
• Install all mechanical equipment (plumbing, electricity, ventilation) and seal all above-ground extremities before pouring the cement.

Notes:

If you plan to eventually build a second bathroom, get your contractor to do the rough-in since it is very difficult to modify plumbing after the pour.

INSULATION AND AIR / VAPOUR BARRIER

• Install anchor bolts and lateral insulating panels and then the center panels. Next, cut around the plumbing system and mechanical equipment.
• Ensure that there are no gaps in the insulation, even in problem areas.
• Install a polyethylene air / vapour barrier over the entire insulation area. In some cases, a coat of closed-cell spray foam will be added at this point in order to add insulation and to create a continuous moisture soil gas barrier.
• Seal the polyethylene barrier at all penetration points and openings with appropriate building tape.

1) We use the term 'air / vapour barrier' to avoid confusion of their individual roles. Polyethylene needs to be intact with no holes simply for the containment and evacuation of radon gas buildup below the slab. If you live in an area with no known radon contamination or have no intention of installing a radon evacuation system, holes in the poly are not a concern, as a 'vapour barrier' does not need to be sealed or airtight. See our vapour barrier pages for more information.

2) Insulation levels within Canadian building codes vary by region, but what is consistent is that they are insufficient for the prevention of heat loss through basement floors, and cost homeowners a lot of money. Regional building codes will demand in the range of R5 to R7.5, but doubling that will pay for itself in as little as 2 years. We recommend a minimum of R15 in most cold climates, more if you are including radiant heat within your slab.

CONCRETE REINFORCEMENT MESH:

• Install the welded steel reinforcement mesh and rebar according to an engineer’s specifications. Ensure that the polyethylene barrier is intact and not pierced for proper radon protection.

OPTIONAL RADIANT HEAT TUBING:

It is at this point that you would install tubing for liquid radiant floors. The financial investment put towards the comfort of radiant floors can arguably be redirected towards insulation instead. Radiant floor heat is a comfortable heat, but with sufficient subfloor insulation you can mitigate the discomfort of cold associated with concrete floors by keeping them consistent with room temperature.

Note: If you've opted for a radiant floor heating system, the plumbing contractor will install a network of cross-linked polyethylene piping (PEX). The reinforcement mesh is often used as a grid for attaching the piping. Plastic zip ties work great in this capacity, but ensure the ends are cut or secured, and do not protrude above the level of concrete to be poured.

POURING CONCRETE:

Ensure that the contractor waits for the proper weather conditions before pouring the concrete slab. According to the CMHC (Canada Mortgage and Housing Corporation), you must not pour concrete into a frozen framework. In addition, the concrete must be kept at a temperature greater than 10°C for the three-day period following its installation.